Based in Florida
Quarry Cuts Dust Exposure by 60% with Apt Plan
The Challenge: Silica Dust and High Noise Exposure Put Workers at Risk
A regional quarry operation was under scrutiny after a routine inspection revealed elevated respirable crystalline silica levels and high noise exposure among equipment operators. The quarry lacked a formal exposure control plan and had outdated PPE protocols.
The company faced the risk of MSHA citations, potential health claims, and reduced workforce morale. They needed a fast, effective solution that wouldn’t disrupt production.
Key issues included:
- Uncontrolled airborne silica from crushers and conveyance points
- Noise levels exceeding NIOSH recommended exposure limits (RELs)
- Inconsistent PPE usage and no audiometric program in place
- Minimal training on dust suppression techniques
Our Solution: A Measurable Dust and Noise Control Program
Performed full-shift air sampling
Read more
using NIOSH 7500 silica protocols and noise dosimetry per MSHA standards
Recommended PPE upgrades
Read more
including half-face respirators and dual-ear protection
Installed water misting systems
Read more
at primary crusher and conveyor junctions
Trained operators
Read more
on real-time dust suppression strategies and hearing conservation
Established an audiometric testing schedule
Read more
and PPE fit validation process
Created internal inspection templates
Read more
to guide supervisors on daily exposure monitoring
The Results: Safer, Quieter, and Compliant Operations
60% reduction in silica exposure at high-risk areas
MSHA inspection passed with zero violations or corrective actions
Operator PPE compliance rate increased from 40% to 95%
Employee awareness and participation in safety programs improved significantly
Client Feedback
Apt brought clarity and control to a tough environment. Their practical fixes made it easier to stay safe without slowing production.
Quarry Superintendent
Need Help with Dust, Noise, or MSHA Compliance?
Call Us: 1-360-299-6666 Email: info@aptsol.net Serving Quarry and Mining Operations Nationwide
Get in touch