Tackling VOC Exposure with Targeted Hygiene Solutions

The Challenge: VOC Exposure Risk and Declining Workforce Health

A high-volume electronics assembly facility began experiencing rising reports of headaches, fatigue, and discomfort among employees working near solvent-based adhesives and cleaning agents. Internal checks revealed elevated VOC (volatile organic compound) concentrations in several production zones.

Facing potential violations of EPA air quality standards, and growing staff dissatisfaction, the EHS team turned to Apt Environmental Solutions for immediate intervention.

Key challenges

Insufficient ventilation and air movement
Outdated PPE not effective against specific VOCs
No formal air sampling or tracking protocol
Lack of staff awareness regarding chemical exposure

Electronics Manufacturing Case Study: Tackling VOC Exposure with Targeted Hygiene Solutions

Our Solution: Industrial Hygiene Strategy Built for High-Risk Manufacturing

Baseline Air Sampling

Collected VOC concentration data in three critical areas using NIOSH sampling methods.

Ventilation Upgrades

Installed local exhaust and capture systems near key emission points.

PPE Enhancement

Provided tailored respirator solutions and conducted fit testing for exposed personnel.

Worker Training

Delivered bilingual training sessions on chemical handling, PPE use, and recognizing exposure symptoms.

SOP Redesign:

Updated procedures for equipment cleaning and material storage to reduce off-gassing risk.

Monitoring Program

Created a recurring air quality testing and reporting structure to maintain long-term control.

The Results: Measurable Improvements in Health, Compliance, and Productivity

70% reduction in VOC levels across monitored zones

Passed EPA inspection with zero violations

60% drop in employee exposure complaints (within two months)

Increased productivity and morale on shop floor teams

Established long-term hygiene and training protocols for sustained improvement

Client Feedback

We didn’t realize how serious our air quality issues were until Apt stepped in. Their team didn’t just fix the issue—they empowered us to own our safety culture.”— EHS Coordinator, Electronics Facility